Prototype wire harnesses
Early harness builds for development machines, test fixtures, and design validation, where small quantities and revisions are expected.
Wire harness assembly
Custom Wire Harness Assembly
A small, responsive source for prototype, replacement, and low volume industrial wire harnesses, built carefully to your drawings and specifications.
Capabilities
Harness build options
- Cut and stripped wire
- Crimped terminals
- Soldered connections where required
- Multi conductor assemblies
- Connector installation
- Wire labeling
- Heat shrink
- Sleeving
- Protective coverings
- Branching harnesses
- Continuity testing
- Build to print assemblies
- Replacement harnesses
- Prototype harnesses
Custom wire harness assembly
Harness work we support
Low volume production
Low volume wire harness manufacturing for OEMs and machine builders whose quantities are too small for high volume suppliers.
Build to print assemblies
Build to print wire harnesses made from your drawings, wire lists, and bills of material.
Replacement harnesses
Replacement wire harnesses for existing industrial equipment when the original is damaged, worn, or no longer available.
Wire cutting and stripping
Wire cut and stripped to the lengths and strip dimensions specified for the harness.
Crimp termination
Terminals and contacts crimped to the wire for connectors, ring terminals, and other terminations.
Soldered connections
Soldered connections are used where the design calls for them.
Connector installation
Contacts inserted and connectors assembled per the pinout in your documentation.
Heat shrink and sleeving
Heat shrink, sleeving, and protective coverings applied for strain relief, bundling, and abrasion protection.
Wire identification
Wire and harness labels applied to match your marking requirements.
Branching harnesses
Harnesses with breakouts routed to multiple devices or locations within a machine.
Electrical continuity testing
Completed harnesses are checked for continuity before shipment.
Quoting
Documentation accepted for quoting
Harnesses are quoted from whatever documentation you have available.
- Drawings
- Schematics
- Bills of material
- Wire lists
- Connector information
- Samples
- Photographs
- Existing assemblies
Need to reproduce an existing wire harness?
Send the documentation you have, or an existing sample, for review. We will look at what is available and let you know what additional information is needed before quoting.
Frequently asked questions
Wire harness questions
What quantities do you build?
Prototype and low volume quantities, from a single harness to smaller production runs.
Can you build from my drawing?
Yes. Build to print from drawings, schematics, and bills of material is a core part of the work.
What if my documentation is incomplete?
Send what you have. We can review it and work through missing details with you before quoting.
Are harnesses tested?
Completed harnesses are checked for electrical continuity before shipment.
Request a wire harness quote
Send a drawing, sample, part number, or application description and we will review it with you.